Technical Guidance 5 min read

Pump Solids Handling Explained: 5mm, 10mm, 35mm and Free Passage

Solids handling decides whether a pump clears the job or clogs solid. Here is what free passage means, what the numbers tell you, and how to match a pump to your water.

Simon Crowther
Simon Crowther
Civil Engineer
BEng (Hons) FCIWEM C.WEM MIET

One of the most important numbers on a pump's specification is also one of the most overlooked: its solids handling, often listed as free passage. It tells you the largest solid the pump can pass without clogging, and getting it wrong is the difference between a pump that clears the job and one that jams solid on the first attempt. Whether you are pumping clean water, gritty site water or foul water full of soft solids, the solids handling figure is what you check first.

What free passage actually means

Free passage, sometimes called solids handling or solids passage, is the diameter of the largest sphere that can travel through the pump without blocking it. If a pump is rated for 10mm solids, anything up to 10mm across should pass through; anything larger risks lodging in the impeller or the volute and stopping the pump. It is a simple, physical number, and it is set by the size of the internal passages and the design of the impeller. The bigger the free passage, the dirtier the water the pump can handle, but usually at the cost of the fine, high-pressure performance a tighter clean-water pump can offer.

What the numbers mean in practice

Solids handling figures sort pumps into broad classes, and matching the class to your water is the whole game.

1
Up to a few millimetres: clean and lightly dirty water
Puddle pumps and clean-water pumps pass only small particles, down to about 1mm to 5mm. They are built to clear relatively clean water and fine grit, not solids.
2
Around 10mm: dirty and site water
Dirty water and drainage pumps handle around 10mm solids, enough for muddy water, leaves and small debris on a site or in a flooded area.
3
35mm to 50mm and up: sewage and foul water
Sewage pumps pass large soft solids, typically up to 50mm, often using a vortex impeller so the solids swirl through with little contact.

You can see these classes across our ranges: the dirty water pumps for muddy and gritty water, and the sewage pumps for foul water with large soft solids, such as the vortex APP BCV.

Solids handling is not the only thing to check

Two more points sit alongside the free passage number. The first is the nature of the solids, not just their size. Abrasive solids like sand and grit wear a pump out even when they pass through easily, so for gritty site water you want a pump built for abrasion, such as an agitator pump like the EVAK Trenchman, which stirs settled solids into suspension so they can be pumped away. The second is fibrous material, which can wrap around an impeller even when it would nominally pass on size, and that is where a cutter pump earns its place. We cover how impellers move solids in our guide to how submersible pumps work.

Matching the pump to your water

Decide what is in your water before you choose. Relatively clean water with fine grit suits a clean-water or puddle pump. Muddy, silty or leafy site water needs a dirty-water pump with around 10mm passage, and abrasive grit on top of that needs a pump built to resist wear. Foul water with soft solids needs a sewage pump with a large free passage. If you are not sure, our guide to sewage pump vs sump pump helps you route the choice. Tell us what you are pumping and we will match the right solids handling. Browse our site drainage pumps, use the Pump Finder, or call 0115 987 0358.

Frequently asked questions

What does solids handling mean on a pump?

It is the diameter of the largest solid the pump can pass without blocking, also called free passage. A pump rated for 10mm solids will pass anything up to 10mm across. It is set by the size of the internal passages and the impeller design, and it tells you how dirty the water can be.

What size solids can a sewage pump handle?

A typical sewage pump passes large soft solids, commonly up to 50mm, often using a vortex impeller that lets solids swirl through with minimal contact. This is far more than a clean-water or dirty-water pump, which handle only a few millimetres up to around 10mm.

Is solids handling the only thing that matters for dirty water?

No. The nature of the solids matters as much as their size. Abrasive grit and sand wear a pump out even when they pass through, so gritty site water needs a pump built for abrasion, sometimes with an agitator. Fibrous material can wrap an impeller even if it would pass on size, which is where cutter pumps help.

Can I pump sewage with a dirty water pump?

No. A dirty water pump handles around 10mm solids, far less than the soft solids in foul water, so it would block. Foul water needs a sewage pump with a large free passage, typically up to 50mm. Matching the pump class to the water is essential to avoid clogging.

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